FIG. 01 — AUTOMATION
Industrial Automation · Commissioning · Robotics

Intelligent systems,
under constant watch.

A specialist partner that programs, secures and commissions production lines across Europe — automotive at the core, with proven aerospace and heavy-industry experience.

Start a project→ Our capabilities
Based inŻywiec, PL
Team7 senior engineers
Delivered in10+ countries
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/ 01

We design, deploy and commission production lines, robot cells and control solutions — with precision, confidence and full control.

Complex projects across automotive, aerospace and heavy industry — delivered with a proven blend of creativity, confidence and control.

Experience across the industry's leading manufacturers

Mercedes-Benz BMW Volvo Volkswagen Audi Porsche Tesla Scania Jaguar Opel
What we do/ 02

Services

End-to-end commissioning and support engineering — from offline programming to the last shift of ramp-up.

01

PLC Programming

Standards-compliant PLC logic on Siemens TIA Portal for body, paint and assembly lines.

02

Robot Integration

Cell programming support, interfaces, safety and PN/PN communication.

03

Functional Safety

Safety logic, E-Stop matrix, safety zones and PL/SIL compliance (F-PLC).

04

Virtual Commissioning

Full system simulation in RF::Suite before the hardware is ever live.

05

Commissioning & Start-up

On-site IBN, functional testing and production launch.

06

Maintenance & SOP

Ramp-up monitoring, CC-Pro2 and post-launch troubleshooting.

07

Project Development

Concept, RFQ analysis, hours estimation and engineering coordination.

08

Training & Certification

Standards and platform know-how transfer for client teams.

Where we work/ 03

Industries

Automotive is our core — body shop to ramp-up across Europe — backed by proven aerospace and metals & heavy-industry projects.

Spawalnia — linia zgrzewania z gniazdami robotów
01

Body Shop

Welding and geometry lines, robot cells and conveyor systems.

Lakiernia — zautomatyzowany system przenośników
02

Paint Shop

Process automation, conveyors and telegram mapping.

Montaż końcowy — stanowisko linii
03

Final Assembly

Skillet, EMS, cockpit, seats, wheels and chassis lines.

Przepływ materiału — system przenośników i skid
04

Material Flow

EMS, skid and power-and-free systems with routing logic.

Lotnictwo — struktury i systemy sterowania ruchem
05

Aerospace

Aircraft structure & wing systems, composite machining and motion control.

Metalurgia i przemysł ciężki — linia przetwórstwa
06

Metals & Heavy Industry

Aluminium & steel processing, packing lines and process automation.

7
senior engineers in one team
70+
combined years of commissioning
10+
automotive OEMs served
10+
countries delivered in
How we work/ 04

From concept to ramp-up

One team carrying responsibility across the full commissioning lifecycle.

01

Concept & RFQ

Requirement analysis, hours estimation and engineering scope.

02

Offline & Virtual

PLC logic and full virtual commissioning before hardware.

03

Safety Design

F-PLC safety logic, zones and PL/SIL compliance.

04

On-site IBN

Functional testing, debugging and production start-up.

05

Ramp-up & SOP

Cycle-time optimization and post-launch support.

Combined expertise/ 05

One team, every major standard

Across the team: 70+ combined years and certifications on every major automotive standard — from body shop to battery plants, in more than ten countries.

A

Standards

Integra 4–7 (Daimler) · Wave 5/6 PLC & Safety · SICAR / FFT · VASS 5/6 (VW) · Volvo V6 · MBLU · TKB

B

Platforms & Tools

Siemens TIA Portal / Step 7 / WinCC / SiVArc · Rockwell Studio 5000 · Schneider EcoStruxure · Eplan · Sinamics / Lenze / SEW

C

Safety & Robotics

S7 F-Systems · Pilz · SICK Safety Designer · KUKA / FANUC / ABB · Process Simulate · PROFINET / Scalance diagnostics

OEM experienceMercedes-Benz · BMW · Volvo · Volkswagen · Audi · Porsche · Tesla · Scania · Jaguar · Opel
Integrators & technologyDaimler · FFT · Dürr · Siemens · Rockwell · Gestamp · Magna Kamtek
Our team/ 06

Seven senior engineers

Anonymized for confidentiality — the depth behind the numbers.

13yrs

Lead Controls Engineer

Body shop · multi-site lead · Integra 4.6/7 · Volvo · safety handover

12yrs

Senior Commissioning Engineer

Body shop · paint · battery · new-type integration · safety

16yrs

Senior PLC Engineer — Offline / VC

Offline & virtual commissioning · PCS7 · library & migration

12yrs

Senior Integration Engineer

Multi-OEM · SICAR · VASS 6 · MBLU · team coordination

10yrs

Commissioning Engineer

Body shop · Integra 5 & 6 · SICAR · cycle-time optimization

8yrs

PLC & Safety Engineer

Offline · virtual & online commissioning · S7 F-Systems · TKB

6yrs

Commissioning Engineer

Body shop · Integra 4 & 6 · on-site commissioning

Why clients trust us/ 07

Precision, reliability, control

We engineer advanced automation that delivers precision, reliability and control. One team owns the whole journey — from offline programming to the last shift of ramp-up — so industry runs smarter, safer and stronger.

i.

Precision

Engineered for accuracy and performance.

ii.

Reliability

Built to operate. Built to last.

iii.

Innovation

Designing the future of automation.

iv.

Partnership

Long-term relationships built on trust.

Selected work/ 08

Proof on the line

Anonymized for client confidentiality — representative projects and the outcomes that mattered.

Paint Shop · European premium OEM

Paint-shop conveyor & telegram mapping

Challenge

Bring a new paint-shop conveyor under integraPortal control and map hundreds of routing telegrams across several PLCs — without disrupting an active ramp-up.

Approach

Standards-compliant PLC logic on Siemens TIA Portal, an automated telegram-mapping pipeline and full field-bus topology import.

Result

A complete, audited telegram list; live field-bus diagnostics; ramp-up supported through to start of production.

Hundredstelegrams mapped
Multiple PLCsin one system
On timeto SOP
Final Assembly · North-American plant

Assembly conveyor modernization

Challenge

Modernize brownfield assembly-shop conveyor controls (skillet / EMS) within tight shutdown windows while protecting line availability.

Approach

Commissioner and support scope across multiple packages: offline preparation, on-site IBN and a staffing plan built around peak shutdown load.

Result

Conveyor controls modernized and commissioned package by package, with cycle-time and availability held through the transition.

Brownfieldmodernization in operation
Phasedpackage by package
Heldline availability
Virtual Commissioning · Functional Safety

De-risking start-up before hardware

Challenge

Cut on-site debugging time and de-risk a complex start-up by validating control and safety logic before any hardware was live.

Approach

Full system simulation in RF::Suite with F-PLC safety logic, safety zones and PL/SIL compliance verified offline.

Result

Logic and interlock faults caught in simulation rather than on the floor — shorter, calmer on-site commissioning.

Offlinefaults caught before hardware
Shorteron-site commissioning

Client names withheld under NDA. Detailed, named references available on request.

Contact

Let's build your next line

Tell us about your next start-up — we'll bring the confidence.